Wheel
wear is an inevitable phenomenon on
trains. However the rates of wheel
wear can vary very widely, depending
on circumstances. When a wheel reaches
a certain point in the wear cycle,
it must be either reprofiled by machining,
or replaced. This leads to substantial
costs to the railroad. Typically wheels
are replaced or reprofiled for either
1) excessive flange wear, or 2) excessive
tread wear. One factor or the other
will limit the wheel life. There are
many sub factors within each of these
groups. For example within the tread
wear category are problems such as
wheel shelling (prevalent in cold
weather in freight) and skid flats
(related to poor braking control /
practices).
As in any wear
situation, control of friction at
an optimum level is essential to mitigate
excessive wear rates. This is equally
true for the flange of the wheel (where
as low as friction as possible is
required), as for wheel treads, where
an intermediate friction level is
required.
Wheel Wear
Solutions
Top of
Rail Friction Control
 
Transit
OnBoard
Transit Top-Of-Rail Friction Control
System
Kelsan®
HPF (High Positive Friction) Solid
Stick Top-Of-Rail Friction Modifier
Guage
Face/Flange Lubrication

 
Transit/High Speed Mounted
OnBoard
Transit/High Speed Rail Gauge Face
Lubrication System
Kelsan®
LCF (Low Coefficient of Friction)
Solid
Stick Gauge Face Lubricant
 
Freight
Locomotive Mounted
OnBoard
Freight Locomotive Gauge Face Lubrication
System
Kelsan®
LCF (Low Coefficient of Friction)
Solid
Stick Gauge Face Lubricant
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